Tools Design Engineer (Plastic, Extrusion, HPDC, Sheetmetal)

Position Overview: Location: Chennai (REHQ) Designation: Specialist / Lead Position Title: Tool Design Expert (Plastic, Extrusion, HPDC, Sheetmetal) Function: EV Technical What we need: Exp: Minimum 7-12 Years of experience in designing Injection Mold tools, HPDC tools, Aluminium Extrusion tools, and Sheet metal power press tools for Automotive applications. Qualification: BTech / BE / Mechanical/ EEE/ECE/Production/Automobile engineering Industry Preference : automotive or tooling and manufacturing industries. Technical Skills Required: Minimum 7+ years of experience in automotive or tooling and manufacturing industries.

Hands-on background with CAD/CAM and tooling simulation software (e.g., Auto Form, Moldflow). Proven expertise in designing Injection Mold tools, HPDC tools, Aluminium Extrusion tools, and Sheet metal power press tools. Strong communication skills for presenting complex engineering topics.

Should have knowledge of tolerance stack up, GD&T as per ASME Y14.5 What you’ll do: Tool Design & Engineering: Support CAD engineers to Develop, design, and model parts based on mold requirement for injection molds, progressive dies, casting dies, jigs, and fixtures, often using 3D CAD software. DFM (Design for Manufacturability): Evaluate and redesign product concepts to make them easier and cheaper to manufacture, ensuring the design can be produced accurately and efficiently. Technical Consulting & Analysis: Provide expert advice on material selection, heat treatment, surface treatments, and FEA (Finite Element Analysis) to optimize tool performance, life, and cost.

Problem Solving & Troubleshooting: Conduct Root Cause Analysis (RCA) on failed or malfunctioning tools and implement corrective, efficient design solutions. GD&T Application: Meticulously apply Geometric Dimensioning and Tolerancing (GD&T) to technical drawings to ensure proper form, fit, and function. Project Management & Coordination: Manage tool design projects discussion with supplier from concept to production, coordinating with vendors for fabrication and ensuring schedules and budgets are met.

Workflow & Innovation: Drive the adoption of new technologies, such as additive manufacturing (3D printing) for tools and AI-driven design tools to improve efficiency. Mentorship: Provide technical guidance and mentorship to junior designers on tooling standards, CAD techniques, and best practices