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Engineer - Manufacturing Engineering

Flowserve Sanmar

ChennaiFull-timeMid LevelOn-site

Job Description

Job Profile:


Being a Manufacturing Engineer to Design, optimize, and manage integrated systems of people, materials, equipment, and process to enhance productivity, quality, cost efficiency, and delivery performance in seal manufacturing operations.


KEY RESPONSIBILITIES:

  • Basic Knowledge of CAD/CAM proficiency is required
  • Cutting tools planning
  • Process plan for new parts


Production System Design:


  • CNC programming for machining
  • Layout design for high‑mix, low‑volume products
  • Value Stream Mapping for standard vs. engineered‑to‑order products
  • Line balancing from raw material to finished part
  • Reduction of WIP across processes


Capacity & Planning:


  • Capacity modelling for bottleneck operations
  • Standardization of setup and cycle times
  • Time & motion studies
  • ROI analysis for new investments


Lean & Continuous Improvement:


  • Kaizen events for setup reduction in small‑batch lots
  • SMED (Single Minute Exchange of Dies) implementation
  • Tooling & fixture standardization across machining
  • OEE tracking on critical machines
  • Scrap/rework analysis and automation solutions for high‑volume products


Ergonomics, 5S & Safety:


  • Ergonomic cell/machine layout design
  • Material handling automation/simplification
  • Implementation of 5S and safety practices


Quality Systems & Data Exposure:


  • Statistical analysis/SPC for critical dimensions
  • Preparation of process flow, control plan & PFMEA


Supply Chain Facilitation – Factory consumables & Tools:


  • Control of consumable expenditure within targets
  • Kanban system implementation for high‑movement consumables
  • Safety stock management based on ROL, MOQ & lead time











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