Maintenance Engineer - Pressure Diecasting

Job Purpose: To ensure uninterrupted operation of Pressure Diecasting plant machinery and utilities through effective preventive, predictive, and breakdown maintenance, while maintaining safety, reliability, and cost efficiency. Key Responsibilities: Preventive & Breakdown Maintenance Plan and execute preventive maintenance schedules for all machines and equipment. Attend breakdowns promptly and ensure minimum machine downtime.

Identify recurring issues and implement permanent corrective actions. Machine & Equipment Management Maintain and monitor performance of production machines, utilities, and support systems (compressors, DG sets, chillers, etc.). Maintain equipment history cards and maintenance records.

Coordinate with suppliers or service providers for major repairs or AMC services. Spare Parts & Inventory Control Plan and maintain stock of critical spares and consumables. Monitor spare usage and control maintenance costs.

Coordinate with the store/purchase department for timely availability of parts. Electrical & Mechanical Systems Handle troubleshooting of mechanical, electrical, and hydraulic systems. Monitor parameters such as voltage, current, temperature, and pressure for critical machines.

Ensure safety of electrical panels, motors, and circuits. Documentation & Compliance Maintain maintenance logs, checklists, and inspection reports. Prepare daily, weekly, and monthly maintenance reports.

Support ISO/IATF/TPM documentation and audits. Safety & Housekeeping Ensure adherence to safety procedures during maintenance work. Conduct safety audits and implement corrective actions.

Maintain clean and organized maintenance areas. Continuous Improvement Work on energy-saving, cost-reduction, and reliability-improvement projects. Implement Kaizen, TPM, and 5S practices within the department.

Suggest modifications in machines for better performance or ease of maintenance. Team & Coordination Supervise maintenance technicians and contractors. Coordinate with production and quality departments for maintenance planning.

Provide training to operators on basic machine care and daily checks. Skills & Competencies: Strong technical knowledge of mechanical, electrical, pneumatic, and hydraulic systems Experience in CNC / VMC / press machines / utility equipment Ability to read engineering drawings, wiring diagrams, and P&ID Proficiency in MS Office / ERP / Maintenance software Knowledge of 5S, TPM, Kaizen, and Safety Standards Good communication, leadership, and analytical skills Qualification & Experience: Diploma / B.E. in Mechanical / Electrical / Mechatronics / Industrial Engineering 3–8 years of experience in maintenance (preferably in manufacturing / automotive / engineering industry)