Maintenance and Engineering Manager
Synergy Flavors Innova, LLC
Job Description
Maintenance & Reliability Oversee all maintenance activities including repairs, preventive maintenance, and equipment installation. Design, implement, and optimize preventive and predictive maintenance programs to minimize downtime and extend equipment life. Lead root cause analysis and corrective actions for equipment failures and recurring issues.
Manage CMMS (work orders, PM compliance, spares, vendor performance); set and track KPIs such as uptime/OEE, MTTR/MTBF, PM compliance, and maintenance cost as a percentage of RAV. Oversee spare parts inventory, procurement processes, critical spares, and vendor relationships to ensure availability and cost efficiency. Ensure 24/7 readiness of critical systems, including on‑call coverage and emergency response protocols.
Own utilities and infrastructure (e.g., boilers/steam, compressed air, chilled water, HVAC, water/wastewater, electrical distribution). Engineering & Projects Partner with Engineering on capital projects (equipment upgrades, facility expansions, automation/controls) from business case through FAT/SAT and startup. Champion new technologies such as Industry 4.0/Smart Factory solutions (sensors, data historians, SCADA/PLC integrations) to modernize operations.
Manage project scope, schedule, budget, contractors, and change control; deliver to ROI targets. Collaborate with Operations, Quality, and EHS to implement Lean/TPM improvements that increase productivity and reduce waste. People Leadership Recruit, train, and develop a skilled and motivated team of maintenance technicians.
Set clear expectations, coach performance, and foster a culture of safety, accountability, and continuous learning (5S/standard work). Create and manage work schedules, ensuring coverage and responsiveness across all shifts, and compliance with all relevant labor laws and ordinances. Foster a culture of collaboration, accountability, and continuous learning.
Compliance & Safety Ensure compliance with OSHA, EPA, NFPA, electrical safety (Arc Flash), LOTO, relevant Chicago ordinances, and confined space requirements. In a food manufacturing context, partner with QA on cGMP, FSMA, USDA, HACCP, SQF/BRC requirements; maintain audit‑ready documentation. Lead safety initiatives, including hazard assessments, training programs, and incident investigations.
Drive a zero‑incident mindset and proactive risk reductions. Budgeting & Reporting Develop and manage the annual budget for maintenance and engineering functions. Provide regular reports on equipment performance, project milestones, cost savings, and strategic recommendations.
Identify opportunities for capital investment and present business cases for new equipment or technology adoption. Qualifications Stationary Engineer license required. Bachelor’s degree in Mechanical, Electrical, Industrial Engineering, or a related technical field (equivalent hands‑on experience may be considered). 5+ years of maintenance/engineering experience in manufacturing or industrial environments, including 3+ years in a leadership role.
Experience leading a Maintenance department in a food manufacturing environment preferred. Class K license preferred. Strong mechanical, electrical, and troubleshooting skills.
Experience managing preventive maintenance programs and facility utilities. Proven expertise with CMMS systems, reliability‑centered maintenance, and Lean/TPM principles. Strong leadership, cross‑functional influence, and change‑management skills.
Excellent analytical, organizational, and communication skills. Experience with budgeting, vendor/contract management, and regulatory compliance. Salary Starting Salary : $110,500 - $149,500 Carbery Group is proud to be an Equal Opportunity Employer, committed to fostering a supportive work environment. #J-18808-Ljbffr